I. UV concept
UV is abbreviation of Ultra-Violet
Ray. UV light spectrum range is
200nm-450nm and dived in to
following ranges according to band:
UV A:320-390nm
UV B:280-320nm
UV C:below 280nm
UV V:above 390nm
II. UV curing
UV curing is called as UV Curing or
UV Coating, which is photochemical
reaction, i.e., liquid UV
irradiation can harden materials to
print and part surface through
printing or coating and realize
curing. UV coating is similar to
traditional drying, but with
different principles: traditional
drying is curing by solvent
volatilization of coating materials,
while there is no solvent
volatilization in UV curing
cross-linking.
III. UV lamp
UV lamp is gas discharging lamp,
including arc discharging and glow
discharging. and glow discharging
lamp is often used in UV curing,
whose working principle is: fill
high-purity mercury (mercury) in
vacuum silica tube, provide voltage
difference (voltage drop) on two
pole ends to produce ionic
discharging, and cause UV radiation.
VI. Intensity of UV lamp
Intensity of UV lamp depends on
power density of UV lamp, with
general specifications as follows:
80W /cm i.e., 200W/inch
120W /cm i.e., 300W/inch
160W /cm i.e., 400W/inch
240W /cm i.e., 600W/inch
V. Selection of UV strip Lamp
First select needed power density
and curing width with following
calculation:
Auxiliary UV lamp power(w)=power(w/cm)*curing
width(cm)
VI. Selection of UV parts
Following factors should be guaranteed
to ensure normal working of UV lamp:
A. select matching lamp power,
matching leakage
transformer/capacitor should conform
to voltage/current of UV lamp, rated
power/secondary voltage/working
current/insulating
coefficient/withstand voltage of
leakage transformer and
capacity/withstand voltage/charging
and discharging frequency directly
determine luminous
efficiency/stability and life of UV
strip lamp; B. adapter fan should
conform to power of UV lamp:
exhausting capacity=150cubic
meters/hour, KW*UV lamp power(KW).
Note: do not cool the amp surface
with high wind, or else, lamp will
be turned off with arc blow-out by
low temperature of strip lamp. C.
Select proper indirect shades:
generally, there are prefocus lamp
shades and collimating lamp shades
specific to UV lamp on the market. |